activite lime production line solutions for Steel Mill
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CHAENG can undertake the 50---1200t/d activite lime production line EPC, including the the reach report, civil engineering, designing, equipment, installation and debugging --- “ turnkey” service with production capacity and standard achieved.

active lime production line working process

Qualified limestone (20 ~ 50 mm) are lifted by bucket elevator to top silo of preheater. There are two level indicators (up and down) controlling the feeding amount, then they are separated averagely into preheaters’ individual rooms. The limestone’s temperature rises to about 900℃ heated by lime kiln flue gas of 1150℃, about 30% of them are decomposed, and they come into the rotary kiln by hydraulic rod, where the limestone decomposed into CaO and CO2. The decomposed limestone are put into the cooler, where its temperatures drops to 100℃ and released. The hot air (600°C) will come to kiln after heat exchange, and mix with coal gas for mixture combustion. The exhaust gas is released by the blower into bag deduster through multi-pipe cooler, then into the chimney though exhaust blower.The limestone from the cooler will be transported to the limestone final product silo through vibrating feeder, chain conveyer, bucket elevator, belt conveyer.

Active lime production line characteristics

1. Large production, maximum capacity can reach 1200t/d

2. Quality of final product is well-distributed, and over-sintering is no more than 8%.

3. Activity of lime can reach 400ml

Main structure of activity lime production line

Main structure of rotary kiln:

1.Body

2.Riding wheel

3.Girth Gear ring

4.Tire

5.Transmission device

Main structure of lime kiln

Main structure of vertical cooler:

Grate bar and discharge device for big block

Cooling chamber lower the cooler

Support Device

Main structure of vertical cooler

Grate bar and discharge device for big block

Cooling chamber lower the cooler

Support Device

active lime production line working process 

Designed capacity (T/D) 200 300 400 600 800 1000
Product active lime active lime active lime active lime active lime active lime
Preheater specifications RS-6.5×3.4 RS-7.5×3.4 RS-8.5×3.4 RS-10.×3.4 RS-10.8×3.4 RS-13.5×3.4
Number of push rod 6 8 10 12 16 18
Kiln specifications φ2.8×42M φ3.3×50M φ3.6×56M φ4×60M φ4.3×66M φ4.8×68M
Effective volume (m³) 190 292 430 575 738 1005
speed (r/min) 0.45-2.22 0.2-1.9 0.22-1.57 0.48-1.57 0.21-1.57 0.19-1.98
Cooler specifications LS-3×3 LS-3.6×3.6 LS-3.8×3.8 LS-4.1×4.1 LS-4.7×4.7 LS-5.2×5.2
Feed temperature 1100±50℃ 1100±50℃ 1100±50℃ 1100±50℃ 1100±50℃ 1100±50℃
Discharge temperature ＜100℃ ＜100℃ ＜100℃ ＜100℃ ＜100℃ ＜100℃
Weight(T) 35   40 50    
Heat rate (KJ/Kg) 5200 5200 5100 5000 5000 5000
Activity (50g,4NHCL,10MIN) ≥360ML ≥360ML ≥360ML ≥360ML ≥360ML ≥360ML

In 2014 , a building material factory from guangxi province of China purchased a lime production line with annual output of 400,000 tons. The main equipment includes φ4.0×60m rotary kiln, φ2.4×4.75m coal mill, 5000 m² bag type dust collector. And all of these equipment were made by CHAENG independently, and CHAENG provided installation and commissioning guidance.

active lime production line project

Founded in 1958 and located in Xinxiang, Henan province, CHAENG with 60-year experience in equipment manufacturing covers an area of 330,000 m2 and its annual production value is 1 billion yuan. The company specializes in manufacturing tube mills, rotary kilns, vertical mills and large steel casting and can undertake the EPC projects of cement production lines, active lime production lines, blast furnace slag/ steel slag/ nickel slag grinding plants, and its products are sold to more than 50 countries and regions in Southeast Asia, Central Asia, South Asia, North America, South America and Europe.

Our long-term strategic partners: Arcelor Mittal, Tata Group, Pohang Iron and Steel Company, Germany CCE, Japan Chiba , Shanghai Baosteel，Voestalpine and ASGT.